PEMIT (Production Efficiency Monitoring and Improvement Tool); The efficiency lost during the manufacturing process takes away a remarkable portion of your profit in our highly competitive global market. It is not possible to immediately intervene and correct the cause of efficiency decrease if data acquisition is made manually by the employees on the shop floor since the resulting report will reach in your hands at least one day after valuable time and money have already been lost.more
Production Efficiency Monitoring
&
Improvement Tool
BOT Maintenance and Facilities Management Co.Ltd.,
Always being cost conscious, BOT implements customized systems
in order to increase the reliability and productivity of manufacturing
companies. While doing this, she always forms traceable and
measurable systems that meet the needs of RCM, TPM, ISO TS
16949, 6 Sigma and Q-1 quality approaches by the help of her
“Online Efficiency Tracking System” and CMMS.
Our implementation is carried out in two stages;.
First Stage:
After the improvements made in the quality and maintenance
management system;
Planned
and unplanned down times are taken under control,
The reasons
of unplanned down-times are analyzed and the necessary
precautions are taken in order to increase availability
and OEE (Overall Equipment Efficiency) of the company.
The effectiveness
of maintenance system is traced by the help of trend-performance
charts and graphs.
The root
causes that affect the part quality negatively are analyzed
and corrective actions are taken.
Key Performance
Indicators are formed with the Management Team of the
company in order to make the performance of the system;
measurable and trackable
Target: the Equipment Availability %95 at
the and of first year.
Second Stage: Availability, Performance and Quality factors
that form OEE (Overall Equipment Efficiency) , will be increased
in a traceable manner, reliability and productivity will increase
by applying customized TPM implementations which will result
turn-over and profit increase without any additional investment
in machinery.
With Maintenance Management System Implementation;
Maintenance services comprise high risk and it is essential
to follow the recent developments in technology. The planned
maintenance tasks are often neglected in because of the
“very urgent” repair works. The execution of maintenance
tasks by an outsource professional, who that does not have
“Corporate Blindness” and have
special expertise in the field, will certainly increase the
competitiveness of your company.
The enterprises those concentrate full time on their own fields
of expertise will succeed to survive in our highly competitive
business environment.
Focusing on your profession is possible by
outsourcing the rest of the works to others
Receiving purchase orders and succeeding to turn them into
continuous orders, is the biggest problem of all manufacturing
companies in today’s highly competitive business environment.
more
Periodic & Protective Maintenance :
Is the type of maintenance which is done in certain periods
on unrunning equipment using methods that are pre-defined
by the manufacturer of that equipment.
Predictive Maintenance:
Is the type of maintenance that is done while the machine
is running, with special instruments (such as vibrometres
, thermal cameras, etc.), in order to analyse the condition
of the particular machine. By the help of predictive maintenance
it is possible to predict the break-downs and unplanned down-times
before they occur.
Proteus Computerized Maintenance Management System
CMMS can be considered as the base of ERP (Enterprise Resource
Planning) and SAM (Strategic Asset Management) programs, which
are vital for all giant firms and manufacturing companies
at present. CMMS was initially used by US Navy and at early
80’s, it is adopted by all important manufacturing companies
of industrialized countries.
BOT employs Proteus, CMMS of Eagle Technologies / USA, during
its practices. BOT is the representative of Eagle
Technology Co. Inc/ABD in Turkey.
Proteus is the only CMMS that uses third generation data
base technology at present.
It is possible to implement Proteus in full range of facilities
from smallest to the giant ones.
PEMIT (Production Efficiency Monitoring and Improvement Tool);
After the improvements made in the quality and maintenance
management system; 
